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"The greatest threat to our planet is the belief that someone else will save it" – Robert Swan

From Plastic PollutionTo Green Building Material

ByFusion has developed technology that converts every type of waste plastic into an alternative, green building material called RePlast

Compact

Machine fits inside regular 12m (40ft) shipping container.

Plastic Trash

Enters machine

1
2

Shredder

Plastic reduced to smaller pieces

3

Compression Chamber

Super-heated water and compression used to fuse plastics into RePlast building bricks. Process is non-toxic and uses no adhesives

Minimal staff and training required to operate

Onboard water tank recycles waste water for reuse

Rebar Steel Rods

Metal Plate

Vapor Barrier

Wire Mesh

Scratch Layer

Stucco

RePlast Wall

No cement required between bricks. Instead a metal plate is bolted to the top of the wall, using steel rods, and post tensioned, keeping the structure secure.

Bricks are excellent insulators and could be used to build homes and infrastructure all over the world. Plastic could be sourced from ocean plastic.

From Plastic Pollution To Green Building Material

ByFusion has developed technology that converts every type of waste plastic into an alternative, green building material called RePlast

Compact

Machine fits inside regular 12m (40ft) shipping container.

1

Plastic Trash

Enters machine

2

Shredder

Plastic reduced to smaller pieces

3

Compression Chamber

Super-heated water and compression used to fuse plastics into RePlast building bricks. Process is non-toxic and uses no adhesives

Onboard water tank recycles waste water for reuse

RePlast Wall

No cement required between bricks. Instead a metal plate is bolted to the top of the wall, using steel rods, and post tensioned, keeping the structure secure.

Bricks are excellent insulators and could be used to build homes and infrastructure all over the world. Plastic could be sourced from ocean plastic.

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All Plastics Suitable

Individually or mixed, clean or contaminated